Mondi has created a recyclable pre-made paper bag for chemical powders in partnership with Evonik, developed to reduce the carbon footprint of packaging for fumed silica, used as a performance additive in various industrial and consumer applications.
The two companies began collaborating in 2022, aiming for a more sustainable bag solution. The collaboration resulted in a two-ply pre-made paper-based bag, removing a plastic-coated paper layer from the previous packaging. This means that less paper and plastic is used, resulting in an overall weight reduction of the packaging by 30%, compared to the previous solution. The new paper bag also has a lower carbon footprint which was assessed in Mondi’s in-house life cycle-based PIA (Product Impact Assessment) tool. Following intensive tests conducted by Evonik, the suitability and product protection of the new bags were proven, and the bags are now launched to the market.
The new design apparently results in less paper and plastic being used, with an overall weight reduction of 30% compared to the previous solution. Mondi says the paper bag also has a lower carbon footprint, assessed by its in-house life cycle-based PIA (Product Impact Assessment) tool.
The new bag was created using Mondi’s high porosity kraft paper, said to offer ‘superior strength, durability and stretch’. Mondi applies a small amount of spot coating to the bag, enabling Evonik to securely seal it after filling. The company adds that the bag is recyclable according to the CEPI v.3 test method and 4evergreen’s fibre-based packaging recyclability evaluation protocol.
The fine powder packaging with tailor-made properties must not only be easy and efficient to fill but also withstand the demanding conditions of vacuum chamber filling. Mondi’s high porosity kraft paper used for the new bags is not coated which allows swift air release, reduces vacuum filling time, and the closing mechanism ensures tight and secure packaging, tested to meet the highest quality standards. After the filling process, Evonik palletises the bags and shrink-wraps the pallets for storage and transport. High-quality packaging that protects the products while reducing waste is one of Evonik's goals.
‘’At Evonik, we are committed to enabling transformation and going beyond the familiar. In the Smart Effects business line, we collaborate closely with our partners on projects focused on CO2 reduction, portfolio transformation, and the circular economy. Our partnership with Mondi on packaging transformation exemplifies how every part of our business is aligned on the same sustainable path. Susanne Pellengahr, Head of Sustainability Transformation at Evonik’s Smart Effects business line’’
Source: mondigroup.com